What parameters can the CNC spring forming machine automatically adjust and correct?

The CNC Spring Forming Machine is equipped with an advanced control system that can automatically adjust and correct various parameters to ensure high-precision and high-quality spring production. The following are some common parameters for automatic adjustment and correction:
1. Wire feed length
Automatic adjustment: The machine can precisely control the feed length of the wire according to the preset program, ensuring the consistency of each coil of spring.
Correction mechanism: Real time monitoring of wire feed length and necessary adjustments are made through sensors and feedback systems to compensate for any feed errors.
2. Winding diameter
Automatic adjustment: The machine can automatically adjust the position of the winding tool according to the design parameters to achieve the required spring diameter.
Correction mechanism: Use optical sensors or other measuring devices to monitor the actual diameter and automatically adjust the position of the winding tool based on the deviation.
3. Spring spacing (pitch)
Automatic adjustment: The control system can adjust the guide rod or feed rate to achieve the desired spring pitch.
Correction mechanism: By monitoring the pitch of the spring in real-time, the system automatically adjusts the feed rate or the position of the guide rod to correct any deviation.
4. Bending angle
Automatic adjustment: The CNC system can precisely control the angle of each bending point according to the preset program.
Correction mechanism: The actual bending angle is monitored by an angle sensor, and the system automatically adjusts the action of the bending tool to ensure the accuracy of the angle.
5. Twisting angle
Automatic adjustment: The control system can adjust the action of the twisting device to achieve the desired twisting angle.
Correction mechanism: Real time monitoring of torsion angle and automatic adjustment to compensate for any errors.
6. Shear length
Automatic adjustment: The system can precisely control the position of the shearing knife according to the program to ensure that the cutting length of each spring is consistent.
Correction mechanism: Utilize sensors to monitor the cutting position and automatically adjust the position of the cutting blade to ensure cutting accuracy.
7. Spring outer diameter and inner diameter
Automatic adjustment: According to the program settings, the system can adjust the position and pressure of the winding tool to achieve the required outer and inner diameters.
Correction mechanism: By measuring the diameter of the spring in real-time, the system automatically adjusts the winding tool to ensure the accuracy of the size.
8. Pressure and tension control
Automatic adjustment: The machine can automatically adjust the wire tension and winding pressure to adapt to different materials and design requirements.
Correction mechanism: Real time monitoring of tension and pressure, the system automatically adjusts corresponding parameters to maintain consistent tension and pressure.
9. Processing speed
Automatic adjustment: The system can automatically adjust the processing speed to optimize production efficiency and quality based on the complexity and material characteristics of the spring.
Correction mechanism: By monitoring the load and other dynamic parameters during the machining process, the system automatically adjusts the machining speed to avoid overload or quality issues.
10. Error correction and compensation
Automatic adjustment: The CNC spring forming machine is equipped with an intelligent control system that can identify and correct various possible processing errors, such as wire sliding, tension changes, etc.
Correction mechanism: Through feedback control system, various processing parameters are adjusted in real-time to compensate and correct any deviations.
Through the above automatic adjustment and correction functions, CNC spring forming machines can significantly improve production efficiency, ensure the consistency and accuracy of springs, and reduce human errors and scrap rates. These functions make CNC spring forming machines widely used in modern manufacturing, especially in the production of high-precision and high complexity springs.